The process of using sawdust to make charcoal mainly involves four steps: crushing, drying, stick making, and carbonization. The sawdust charcoal machine has small equipment investment, small footprint, low consumables, and low energy consumption, making it suitable for small and medium-sized investors.
Crushing: Raw materials (such as branches, straw, rice straw, peanut shells, tree trunks, fruit shells, etc.) are crushed into particles by a grinder, and the length of the crushed material particles is generally within the specified range.
Drying: The granular material is passed through a dryer, and the moisture content should be strictly controlled. Generally, the moisture content of the dried raw material is required to be within 12%.
Rod making: The dried material is processed by a rod making machine into a rod shape without adding any additives. Utilizing the inherent characteristics of wood raw materials, the lignin in the wood raw materials is plasticized through spiral extrusion at high temperature and high pressure, allowing fine fibers to combine and form rod-shaped fuel.
Carbonization: Place the prepared charcoal stick into a carbonization furnace for carbonization. The carbonization process can be divided into three stages: low-temperature exhaust, high-temperature calcination, and cooling. The salary stick contains a certain amount of moisture when entering the carbonization furnace, which can affect the quality of carbonization, so the moisture removal time is essential. The suitable carbonization temperature is generally 550-600 degrees, and the early heating should be carried out slowly.
What are the characteristics of sawdust charcoal making machine
Wide range of raw materials: High carbon plants such as sawdust, straw, straw, husks, tree roots, coconut shells, etc. can be used as raw materials.
Environmental protection and energy conservation: The production process can achieve smoke-free and environmentally friendly production, meeting environmental protection requirements.
Can effectively utilize agricultural and forestry residues, avoid resource waste and environmental pollution.
High quality products: The produced charcoal has a high density, small volume, good flammability, and a calorific value of over 7000 kcal. It has a long combustion time, strong firepower, is smoke-free, odorless, and has no explosion during combustion. All physical and chemical indicators are superior to natural charcoal.
The value space of using sawdust to make charcoal
Promote environmental protection:
The sawdust charcoal machine uses waste biomass such as sawdust to produce charcoal, achieving the reuse of waste and reducing environmental pollution.
The charcoal produced by sawdust charcoal machine burns completely, produces less ash, has high calorific value, and is a clean and renewable energy source.
Market prospects:
With the gradual enhancement of environmental awareness, the demand for renewable energy is constantly increasing. Charcoal, as a clean and renewable energy source, has broad market demand prospects.
The charcoal produced by sawdust charcoal machine has applications in multiple fields such as metallurgy, chemical industry, construction, rural horticulture, animal husbandry, and domestic fuel, with a large market demand.
Economic value:
The price of charcoal produced from sawdust raw materials is relatively high, with a large profit margin.
Charcoal machine is a device that converts biomass materials into charcoal, with diversified materials, low cost, and high output. It has good market demand in both industrial and daily fields. Follow Zhengzhou Fude Machinery to share more knowledge about mechanical usage with you.
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